MEM-9947

9”HDLT. SPORTS SHIELD MOUNTING KIT FOR

KAWASAKI VN800B VULCAN CLASSIC AND VN1500D VULCAN CLASSIC

(NON-FUEL INJECTED MODELS)

 

TOOLS REQUIRED:

(1)  Towel                             (1) 10mm Wrench

(1)  17mm Wrench              (1) 3/16" Allen Wrench (provided)

(1)     Phillips Screwdriver    (1) 7/16" or 11mm Wrench

(1)     8mm Wrench

 

1.       Cover the front fender and gas tank with towels to avoid possible damage during installation.

2.       Remove the headlight lens using a Phillips screwdriver to remove the two small screws located in the lower part of the headlight.  Unplug the light and carefully set it aside.

3.       Using a 8mm wrench and a 10mm wrench, remove the headlight bucket and bracket from the lower triple tree and set it aside. (See Fig. 1)

4.       Using a 17mm wrench, remove the handlebar bolt nuts (located under the upper triple tree)(See Fig. 2) and slip the cable holder off the bolts. Install the upper mounting bracket from the kit (tabs pointing down), slip the cable holder back onto the bolts and put the nuts back on and tighten them.  Loosen the two mounting points on the front of the upper bracket so you can install the lower brackets.

5.       Install the two inter-locking lower brackets using the new 6MM x 40MM longer bolt assemblies provided.  These mount under the headlight bracket shown in figure 1.  Slip them into the upper bracket using the slots at the top.

6.       Re-install the headlight and lens and tighten all mounting brackets and bolts.

7.       Install the mounting plates on the windshield using the bolts that are pre-assembled on the mounting plates. The rubber grommets should be inserted through the holes in the windshield so the flat round washer part of the grommet lays flat on each side of the windshield. On each plate, get both tabs started before you tighten either. The mounting tabs should be pointing out towards the edges of the windshield when installed properly. (see fig. 3)

8.       Loosen the four mounting points on the brackets, slip the windshield mounting plates onto the brackets, adjust the angle and tighten all mounting bolts.

 

NEVER RIDE WITH ANY HARDWARE MISSING OR LOOSE.

 

            

   Fig. 1 Behind right fork view      Fig. 2 17mm Handlebar Nuts                  Figure 3 Mounting plate tabs      

                                      

Care and Cleaning Instructions

 

To clean your windshield, use only warm water and a mild non-abrasive, dishwashing liquid. Use a soft cloth, such as a T-shirt or flannel cloth. To protect your windshield, please use Novus #2 to remove minor scratches, or use a polish like Memphis Shades Shinola which is specially designed for plastic windshields; glass cleansing agents will cause severe damage to your windshield and will void your warranty.

Never use any glass products, petroleum based chemicals, or cleaning agents with ammonia, bleach or any harsh chemicals. This includes Rain-X, brake fluid, acetone, and gasoline.

 

 

MEM-9947 MOUNTING KIT

KAWASAKI VULCAN CLASSIC 9” HDLT. SPORTS SHIELD

 

PART#

DESCRIPTION

QTY.

M947

MOUNTING INSTRUCTIONS/PARTS LIST

1

M588

UPPER BRACKET VULCAN CLASSIC

1

M778

RIGHT BRACKET VULCAN CLASSIC

1

M779

LEFT BRACKET VULCAN CLASSIC

1

M781

LEFT MOUNTING PLATE

1

M782

RIGHT MOUNTING PLATE

1

M501

BEVELED SOCKET WASHER

6

M302

1/4 - 20 X 1/2" SS SOCKET HEAD CAP SCREW

10

M586

RECESSED SPACER WASHER

6

M505

BUTTON NUT

10

M504

SOCKET SHOULDER WASHER

4

M543

SANTOPRENE GRPMMET

4

M318

6MM X 40MM HEX HEAD CAP SCREW

2

M319

6MM NYLON INSERT NUT

2

M314

3/16” T-HANDLE ALLEN WRENCH

1

M337

3/16” T-HANDLE ALLEN WRENCH COVER

1

M313

3/16" ALLEN WRENCH COVER

1

M310

3/16" SHORT ARM ALLEN WRENCH

1

 

FOR MISSING OR REPLACEMENT PARTS OR WARRANTY

INFORMATION CONTACT:

 

Memphis Shades

PO BOX 24

COLLIERVILLE, TN 38017

901-853-0293

 

VISIT US ON THE WEB AT

www.memphisshades.com

CUSTOMER SERVICE

customerservice@memphisshades.com