MEM-9971
SPORTSHIELD W/9” HDLT. MOUNTING KIT
SUZUKI VOLUSIA
800
TOOLS REQUIRED: 3/16” ALLEN WRENCH (PROVIDED)
6MM ALLEN WRENCH (PROVIDED)
7/16” (OR 7MM) ALLEN WRENCH
3 MM ALLEN WRENCH (PROVIDED)
1. Install the mounting plates
on the windshield using the bolts that are pre-assembled on the mounting
plates. The rubber grommets should be inserted through the holes in the winshield so that the flat round washer part of the grommet
lays flat on each side of the windshield. On each plate, get both started
before you tighten either.
Install Note: Tabs point out towards the
edge of the windshield if installed correctly.
2. Locate the two cast 8mm
holes (not being used) in the
underside of the upper triple tree. This
is where the L-tab mounting brackets will go.
Using the new 8MM x 12MM SS Hex head screws (provided in the bag)and
washers, loosely install each of the L-tabs facing forward and flush with the
front of the upper triple tree.
Install note: For additional l-tab
clearance gently pull straight forward on the cable holder
3. Using the 3 MM Allen Wrench remove the turnsignal bar
cover. There is one small allen bolt that holds it in place
on the bottom of the cover in between the forks. Once this is removed you can pull the cover
off. CAREFULLY pull it straight out, there are two locator pins that
help hold it in place. If you pull it
off unevenly you can crack or break these pins.
4. Locate the two green
mounting bolts for the turnsignal bar, remove them
and gently let the tunrsignal bar dangle briefly
while you install the new brackets onto the motorcycle.
5. Locate the two 8MM holes in the brackets,
there are two side by side on both the left and the
right
bracket. On the left bracket (front brake lever side) you will use
the right of the two holes or
the inside
hole. Repeat for the right side (clutch lever side) you will use the
outside hole or the right
hole.
6. Using the new 8MM x 30MM
Button head screws and washers, loosely install the brackets in the following
order. Place the screw through the
washer provided, then the turn signal bar first, followed by the bracket, then
the aluminum spacer provided in the bag.
7. Once all the brackets are mounted tighten
them down in the order they were installed, make sure
nothing is in a
bind or rubbing.
8. Install the windshield onto the hardware and
adjust the height and angle and tighten all hardware.
WARNING: This is a quick disconnect kit. Always tighten down all mounting bolts after removing or installing the windshield, every time.
To clean your windshield,
use only warm water and a mild non-abrasive, dishwashing liquid. Use a soft
cloth, such as a T-shirt or flannel cloth. To protect your windshield, please
use Novus #2 to remove minor scratches,
or use a polish like Memphis Shades Shinola
which is specially designed for plastic windshields; glass cleansing agents
will cause severe damage to your windshield and will void
your warranty.
Never
use any glass products, petroleum based chemicals, or cleaning agents with
ammonia, bleach or any harsh chemicals. This includes Rain-X, brake fluid,
acetone, and gasoline.
MEM-9971 MOUNTING KIT
SUZUKI VOLUSIA
800 W/9” HDLT SPORTSHIELD
PART #
|
DESCRIPTION |
QTY. |
|
M971 |
MOUNTING INSTRUCTIONS/PART LIST |
1 |
|
M780 |
UPPER BRACKET L -TAB |
2 |
|
M1019 |
LEFT MOUNTING PLATE |
1 |
|
M1020 |
RIGHT MOUNTING PLATE |
1 |
|
M774 |
RIGHT MOUNTING BRACKET |
1 |
|
M775 |
LEFT MOUNTING BRACKET |
1 |
|
M372 |
3mm ALLEN WRENCH |
1 |
|
M373 |
8mm X 12mm HEX HEAD CAP SCREW |
2 |
|
M321 |
5/16” SS FLAT WASHER |
4 |
|
M365 |
NYLON WASHER |
2 |
|
M505 |
BUTTON NUT |
10 |
|
M586 |
RECESSED SPACER WASHER |
4 |
|
M501 |
BEVELED SOCKET WASHER |
6 |
|
M302 |
¼” – 20 X ½” SOCKET HEAD CAP SCREW |
10 |
|
M366 |
8mm X 30mm BUTTON HEAD CAP SCREW |
2 |
|
M568 |
7/8” BEVELED SHOULDER SPACER |
2 |
|
M504 |
SOCKET SHOULDER WASHER |
4 |
|
M543 |
SANTOPRENE GROMMET |
4 |
|
M310 |
3/16” SHORT ARM ALLEN WRENCH |
1 |
|
M313 |
3/16" ALLEN WRENCH COVER |
1 |
|
M314 |
3/16”T-HANDLE ALLEN WRENCH |
1 |
|
M337 |
3/16” T-HANDLE ALLEN WRENCH COVER |
1 |
|
M311 |
6mm SHORT ARM ALLEN WRENCH |
1 |
FOR MISSING OR REPLACEMENT PARTS OR WARRANTY
INFORMATION CONTACT:
P.O.
(901) 853-0293
VISIT US ON
THE WEB AT:
customerservice@memphisshades.com